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    <link href="https://neosid.de/en/hints-solutions/?sAtom=1" rel="self" type="application/atom+xml" />
    <author>
        <name>Neosid</name>
    </author>
    <title>Blog/Atom feed</title>
    <id>https://neosid.de/en/hints-solutions/?sRss=1</id>
    <updated>2026-04-17T04:41:08+02:00</updated>
    
        <entry>
            <title type="text">Inductive charging</title>
            <id>https://neosid.de/en/hints-solutions/product-solutions/inductive-charging</id>
            <link href="https://neosid.de/en/hints-solutions/product-solutions/inductive-charging"/>
            <summary type="html">
                <![CDATA[
                
                                            Inductive charging offers a wireless alternative to conventional charging infrastructure for electric vehicles. It offers a number of additional advantages over conductive charging with plugs.
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            </summary>
            <content type="html">
                <![CDATA[
                 Advantages of inductive charging 
 Inductive charging offers a wireless alternative to conventional charging infrastructure for electric vehicles. It offers a number of additional advantages over conductive charging with plugs. The use of charging cables is completely eliminated, making the charging process much more convenient and user-friendly. In addition, inductive charging stations can be installed at central points in the traffic area – for example, in front of traffic lights or at bus stops – to efficiently use every moment a vehicle is stationary to charge its battery. 
 With dynamic inductive charging (in-motion charging), electric vehicles are even supplied with electrical energy wirelessly while driving. For this purpose, transmitter coils are installed in the road surface, which generate a high-frequency magnetic field. Receiver coils installed in the vehicle couple this field contactlessly and convert it into electrical energy, which is either used directly for propulsion or to charge the vehicle battery. Energy is transferred as needed and in segments, so that only the sections of the road that the vehicle is travelling on are activated. This reduces range limitations, allows for smaller battery capacities and significantly increases both the efficiency and comfort of electric mobility. 
     Picture 1: Inductive charging of a car  
 Normative specifications 
 The coil system used for inductive charging of passenger cars is defined, for example, in the SAE standard J2954. The defined coils consist of windings, aluminium shielding plates and an electromagnetically conductive ferrite layer. 
 In previous approaches, standard ferrite tiles were used for this ferrite layer. Due to its high density, the ferrite layer contributes significantly to the weight of the coil system. It is therefore desirable to reduce the volume and mass of the ferrite layer used. 
 OptGeoFerrit joint project 
 We have acquired this knowledge as part of a joint project with the Institute for Electrical Energy Conversion (IEW) at the University of Stuttgart. Based on an evaluation of ferrite masses in power applications, we have created the possibility of investigating complex ferrite structures in a simulation. This enables us to design the ferrite layer precisely and specifically for the application. This allows targeted optimisation of the electromagnetic properties, so that both high efficiency and minimal energy losses can be achieved. 
 As a developer and manufacturer of soft magnetic ferrite cores, we have dealt extensively with this topic. In order to minimise internal system losses, it is necessary to have in-depth knowledge of the behaviour of ferrite components in these applications. 
 In the joint project, we first determined the quality and power loss values of our ferrite compounds as a function of magnetic saturation. We then transferred this material-specific data to simulation software. The three-dimensional design of the ferrite cores can be varied in this software, resulting in geometries that take into account the field distributions in the core. This results in ferrite cores that are optimally adapted to the respective transmission system and in which magnetic hotspots are avoided. The ferrite cores are segmented wherever demanding mechanical requirements would cause particular stress on the core. 
     Picture 2: Simulation model of a charging coil  
 The result is a coil system that makes optimum use of the available installation space. The material used in the form of ferrite compound and coil wire corresponds exactly to the amount necessary to ensure proper functioning. 
 As part of the joint project, the ferrite compound used was reduced by around 30% without compromising functionality. The resulting significant weight savings offer a clear advantage, particularly for the receiver antenna integrated into the vehicle, as they have a positive effect on installation space, system efficiency and the overall vehicle weight. The project investigated an AC charging system for passenger cars with a maximum charging power of 22 kW. However, the findings can be transferred to inductive charging systems for other applications and power ranges. 
 NEOSID – Your partner for custom-fit ferrite cores 
 Our many years of expertise in the design, simulation and manufacture of ferrite cores enable us to precisely implement highly specialised geometries. Using an injection moulding process, we manufacture ferrite cores exactly to the requirements of the respective customer application. Even wall thicknesses of only 0.2 mm can be reliably achieved. The overall mechanical tolerance of the sintered ferrite components is typically ±2%, which guarantees maximum precision. For optimal adaptation to a wide range of applications, we have a portfolio of over 15 specially developed ferrite materials at our disposal, allowing for tailor-made material selection and maximum performance. 
 From core to coil 
 As specialists in wound inductors, we offer our customers not only the development of the right ferrite core, but also the complete manufacture of the associated coil. We develop wound products according to customer-specific requirements and manufacture them on machines specially tailored to our processes. Our technologies enable us to process all common wire types – from the finest enameled wire to thick strands. Production facilities, manufacturing aids and testing technology are developed and manufactured in-house, ensuring maximum precision, flexibility and quality. Our production capacities range from individual prototypes to large series, enabling us to reliably cover both development projects and industrial production volumes. 
     Picture 3: Product example 1: 3D cube antenna       Picture 4: Product example 2: Ferrite core for an SMD transponder antenna  
 Areas of application for inductive charging 
 In addition to inductive charging of electric cars, this technology is suitable for numerous other applications, e.g. e-bikes, e-scooters, drones, medical devices and industrial equipment. 
 The advantages at a glance: 
   Convenience and user-friendliness   
 No need to plug in or unplug cables – simply position and charge. Ideal for places where charging is frequent, e.g. parking spaces. Reduces cable clutter and wear on connectors. 
   Less wear and tear for longer service life   
 No mechanical contacts → less wear and tear. Dustproof and waterproof devices possible, as there are no open charging sockets. 
   Safety   
 No open electrical contacts – ideal for wet and industrial environments. 
   Design freedom   
 Devices can be designed to be completely closed (without connections). Better sealing against water and dust (e.g. protection class IP68). 
   Automated charging   
 Ideal for autonomous vehicles and/or robots. 
   Low maintenance   
 No moving parts, low risk of failure. 
 &amp;nbsp; 
 &amp;nbsp; 
 Tell us your requirements - we will develop the right solution for you! 
 Have we aroused your interest? Then   contact us   about the latest generation of planar transformers. 
 Download 
 PDF&amp;nbsp;„ Inductive charging “ 
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            </content>

                            <updated>2026-02-27T00:00:00+01:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">Heroes in Deep Pressure: How Neosid RFID Makes Copenhagen Subsea&#039;s Thrusters ...</title>
            <id>https://neosid.de/en/hints-solutions/applications/heroes-in-deep-pressure-how-neosid-rfid-makes-copenhagen-subsea-s-thrusters-unique</id>
            <link href="https://neosid.de/en/hints-solutions/applications/heroes-in-deep-pressure-how-neosid-rfid-makes-copenhagen-subsea-s-thrusters-unique"/>
            <summary type="html">
                <![CDATA[
                
                                            Embedding pressure-resistant RFID transponders into vacuum-cast ring thrusters provides enduring identification and enables data-driven maintenance and quality control for extreme-depth marine propulsion systems.
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            </summary>
            <content type="html">
                <![CDATA[
                     Copenhagen Subsea ring thruster: Neosid’s pressure-resistant RFID tags enable unique identification and traceability even at 6,000 meters depth.  Source: Copenhagen Subsea   
  6,000 meters below the sea surface &amp;nbsp;is no place for approximations. Down there, the pressure is several hundred bar, it is dark, cold, hostile – and mistakes quickly cost a lot of money. Anyone who wants to work in this environment needs technology that not only &quot;works&quot; but is also permanently reliable. 
 This is precisely where two specialized worlds meet:  Copenhagen Subsea&#039;s  electric ring-driven underwater propulsion systems and  Neosid&#039;s  pressure-resistant RFID transponders. 
 From a failed standard solution to a proprietary drive 
 Diese Geschichte begann nicht mit einem Konzept, sondern mit einer Herausforderung in der Praxis. 
 Around 15 years ago, the founding team led by  Henrik Neuschäfer Larsen  was working on an ROV for ship hulls. 
     Copenhagen Subsea ring thruster on an electric ROV from Hydro Hull Cleaning: the remotely operated vehicle uses high-pressure water and Copenhagen Subsea’s thruster technology to deliver efficient, eco-friendly underwater hull cleaning.  Source:&amp;nbsp;Copenhagen Subsea   
 The concept was clear, but the available underwater propulsion systems failed the endurance test: they were not robust enough, not durable enough, and not designed for hours of high-load operation in close proximity to the ship&#039;s hull, in currents, in dirty conditions, in salt water, and under mechanical stress. 
 The consequence is radical and typical of engineers: if what we need doesn&#039;t exist, we&#039;ll just build it ourselves 
 Step by step, this decision gives rise to an independent product: a  ring thruster  in which the motor is not located in the center but is integrated as a stator in the outer ring. The propeller runs inside, the unit is vacuum-cast and operates completely underwater – without classic shafts, without oil, without complex seals. The oil-free, fully electric design also eliminates the risk of leakage, critical in sensitive marine environments. 
  The result: &amp;nbsp;less wear, fewer weak points, greater pressure resistance. The project gave rise to a company:  Copenhagen Subsea A/S . 
 Today, these thrusters power ROVs, AUVs (Autonomous Underwater Vehicles), surface vehicles, and special platforms worldwide. They’re used by subsea operators, research institutions, and OEMs where failure is not an option. They are designed for extreme applications, tested for depths of over 6,000 meters – approved with a safety margin at 663 bars. 
 Identity under high pressure: Why an RFID tag suddenly becomes strategic 
 As their use becomes more widespread, another issue is growing in importance:  unique identification and traceability . Each thruster consists of high-quality documented components, and all materials undergo strict quality and batch control. In the early stages of development, this helps to identify sources of error. During operation, it forms the basis for reliability and trust. 
  The problem: &amp;nbsp;in the reality of underwater propulsion, externally attached labels, stickers, or markings often do not last. Salt water, pressure, abrasion, paint, everything works against clear markings. 
  The question within the team: &amp;nbsp;How can we ensure that we will still know exactly which motor we have in front of us in five or eight years&#039; time when it returns from a deep-sea project? 
  The answer &amp;nbsp;leads to  Neosid . 
     Thruster in Action  Source:&amp;nbsp;Copenhagen Subsea   
 The solution: a transponder that is tougher than its environment 
 We are looking for an RFID transponder that can reliably do three things: 
 
  Withstand pressure &amp;nbsp;– to depths of 6,000 m and above without imploding. 
  Be air-free &amp;nbsp;– no trapped air that becomes a problem under pressure.. 
  Can be integrated inconspicuously &amp;nbsp;– so small and robust that it fits seamlessly into the production process. 
 
  Copenhagen Subsea &amp;nbsp;opts for a transponder from  Neosid , which is placed directly inside the thruster during casting. The tag is invisible from the outside – there is no additional housing, no cavities, no mechanical modifications. During vacuum casting, the potting compound is degassed before curing. This eliminates air inclusions that would otherwise be compressed at depth and could cause cracks, moisture ingress, or delamination. 
 As a result, the transponder remains mechanically protected, electrically stable, and reliably readable even under extreme pressure. Integration is simple – but the effect is not. 
 When a thruster is returned to the factory, it is scanned. The RFID ID uniquely links the component to the internal documentation: serial number, batches, components used, production date, test results if applicable. 
 This is invaluable, especially in rare cases of damage or abnormalities: instead of guessing, it is possible to analyze specifically which batch, which production step, or which operating conditions played a role. If a thruster shows early signs of wear, the tag allows engineers to check whether similar components from the same batch were used elsewhere – helping predict issues before they happen. 
 This makes it possible to replace parts during planned service windows instead of reacting to failures offshore, reducing unplanned downtime and service costs. Across the fleet, the collected data also supports data-driven quality control and more streamlined service processes. 
 The exciting thing is that defects are rare. That&#039;s precisely why one might be tempted to say, &quot;Is it even worth the effort?&quot;. For  Henrik Neuschäfer Larsen  and his team, the answer is clear:  yes.  
 The transponder is not a marketing gimmick or a feature for the data sheet. It is a building block in a consistent understanding of quality: 
 
 Every thruster remains identifiable throughout its entire life cycle. 
 Service cases can be evaluated based on facts. 
 Internal improvement processes are based on reliable data instead of assumptions. 
 Customers receive a product that is also taken seriously at the process level. 
 
  Or to put it another way: if you build propulsion systems for the deep sea, you can&#039;t stop at surface-level traceability.  
 Physics in the service of traceability 
 The fact that the  Neosid  transponder can play this role is anything but trivial from a technical standpoint. The thrusters are cast in a vacuum to ensure that  no air  is trapped inside. Air would be a risk at a depth of 6,000 meters, it can be compressed, creates tension, and could weaken structures. 
 The  Neosid transponder  (Miniature Transponder NeoTAG®) meets precisely this requirement: compact, robust, with no critical air pockets. The fact that it can withstand the same extreme conditions in real-world use as the thruster itself is part of the success story: a component normally associated with logistics, warehousing, or access control proves its suitability in one of the harshest environments in industry. 
 Small quantities, maximum impact 
  Copenhagen Subsea  does not produce millions of units. It manufactures  high-quality special  systems for professional applications – a few hundred thrusters that are used in critical projects around the world. That is precisely why every single unit counts. 
 In this environment, Neosid&#039;s RFID integration does not pay off in terms of economies of scale, but in terms of safety and professionalism: 
 
 Each thruster is uniquely marked – even after years of use. 
 The integration effort is minimal. 
 The benefits in individual cases are enormous. 
 
 This is a form of &quot;hidden champion meets hidden feature&quot;: the customer receives a highly specialized product whose internal organization they cannot see – but from which they benefit directly when servicing is required. 
  Source:&amp;nbsp;     https://wiot-group.com/think/en/articles/neosid-rfid-copenhagen-subsea-thrusters/     
 Custom RFID Solutions 
 Whether it&#039;s turning, milling, planing, eroding, or deburring – solutions of this kind are possible in every area of tool manufacturing or tool identification.  You can find an overview of our RFID products here . Each of the RFID tags and plugs can be customized and used depending on the specific application. 
  We will be happy to advise you personally at Tel.  02353 71 0   
  Or send us an individual  contact request   
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            </content>

                            <updated>2025-12-15T00:00:00+01:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">Efficient energy transfer with planar transformers – setting new standards fo...</title>
            <id>https://neosid.de/en/hints-solutions/product-solutions/efficient-energy-transfer-with-planar-transformers-setting-new-standards-for-power-electronics</id>
            <link href="https://neosid.de/en/hints-solutions/product-solutions/efficient-energy-transfer-with-planar-transformers-setting-new-standards-for-power-electronics"/>
            <summary type="html">
                <![CDATA[
                
                                            Planar transformers enable compact, efficient and thermally optimised solutions for modern power supplies. Their layered structure offers advantages such as low stray inductance, high power density and excellent EMC properties.
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                 Product overview and possible applications 
 Summary 
 Planar transformers enable compact, efficient and thermally optimised solutions for modern power supplies. Their layered structure offers advantages such as low stray inductance, high power density and excellent EMC properties. This white paper shows why planar technology plays a key role in applications with limited installation space and high efficiency requirements – from industry and automotive to medical technology. 
 Introduction 
 At a time when power electronics must become increasingly compact, efficient and thermally robust, conventional transformer solutions are increasingly reaching their limits. Planar transformers offer a sustainable alternative here: they combine a space-saving design with high power density and excellent thermal behaviour. 
     Figure 1: Classic transformer       Figure 2: Planar transformer  
 This white paper introduces our new product group of planar transformers, which have been specially developed for use in modern power electronic systems – from industrial applications and charging infrastructures to demanding automotive environments. 
 As a long-standing supplier of customised transformer solutions, we combine technological innovation with proven development and manufacturing expertise. The aim of this document is to demonstrate the advantages and possible applications of planar transformers in a practical manner and to introduce our product solutions. 
 Product group overview 
 This new product group comprises planar transformers in the power class from 1 Watt to 10 Kilowatts output power. Depending on the application, operating voltages up to 1,000V are covered. With a suitable design and appropriate materials, insulation voltages of up to 4,500V can be achieved. The flexible design of planar transformers allows the integration of multiple windings and functional units to reduce wiring effort and assembly space. Operating frequencies range from 50Hz to 1 MHz. In addition to standard ferrite cores, we also use customer-specific cores, which are developed by us according to specifications and manufactured in-house. 
     Figure 3: Planar transformers with up to 20-layer multilayer printed circuit boards       Figure 4: Planar transformer with windings made of printed circuit boards and wire coils  
  Below is an overview of the advantages that planar transformers offer compared to conventional transformers:  
 
 
  Feature  Classic Transformer  Planar Transformer  
 
 Height 
 100 % 
 -30 % to -50 % 
 
 
 Heat Dissipation 
 via the Surface  internal Hotspots 
 homogeneous distribution  hardly any hotspots 
 
 
 Stray Inductance 
 1 % to 5 % 
 0.1 % to 0.5 % 
 
 
 Reproducibility 
 process-dependent 
 excellent 
 
 
 Frequency Range 
 20 kHz to 200 kHz 
 100 kHz to 1MHz 
 
 
 
 Our product solutions 
 We manufacture our planar transformers in a wide variety of designs and sizes. We use different winding configurations depending on the number of turns and power class. 
 A typical feature of planar transformers is that the windings are realised on a printed circuit board. Two-layer and multilayer printed circuit boards are used for this purpose (see Figure 3). Alternatively, the individual windings can also be made of foil or classic winding wire. 
     Figure 5: Copper foil winding       Figure 6: Copper flat wire winding  
 As a manufacturer of soft magnetic ferrites, we supply the core material for high-performance planar transformers. Our ferrite cores can be customised for specific applications – for maximum efficiency, optimised thermal properties and maximum design freedom. This enables us to provide tailor-made solutions for transformers that are precisely matched to the requirements of modern electronic systems. 
 We manufacture our ferrite cores from a total of 17 specially developed materials based on nickel-zinc (NiZn), manganese-zinc (MnZn) or composite materials. These material systems have been specifically developed for different areas of application in order to enable optimum magnetic properties for inductive components – across different power classes, temperature ranges and operating frequencies. 
 In addition to the classic dry pressing process, we also use a special injection moulding process. This allows the production of complex geometries and offers maximum flexibility in shaping – ideal for making optimum use of the available installation space in demanding applications. 
 Typical applications / use cases 
 Planar transformers are primarily used in applications where compact designs, high power density, good thermal properties and low stray inductance are required. They are preferred in power- and space-critical applications. 
  Here is an overview of typical areas of application :  
  Industry  
 Planar transformers offer high reliability and EMC-compliant design in confined spaces. This makes them particularly suitable for switching power supplies in machine controls, DC/DC converters for automation systems, compact DIN rail power supplies or power supplies for high-frequency welding systems. 
  Automotive  
 Space-saving solutions with high thermal load capacity are required here. Possible areas of application for planar transformers include on-board chargers (OBC), DC/DC converters in electric and hybrid vehicles, power electronics for driver assistance systems (ADAS) or HV/HV isolation in traction systems. With operating temperatures between -40 and +155°C, our planar transformers are also suitable for installation in the engine compartment. Many of our transformers meet the requirements of AEC-Q200. 
  Medical technology  
 With their low height, good insulation properties and reliable heat dissipation, planar transformers are particularly suitable for use in medical technology. Applications here include power supplies in imaging devices (e.g. MRI, CT), examination devices with galvanic isolation and laboratory equipment with special safety requirements. 
  Renewable energies  
 High efficiency over a wide operating frequency range and good EMC properties play a particularly important role here. Planar transformers are used in DC/DC converters in photovoltaic inverters, battery management systems (BMS) and power supplies in wind turbines. 
  Telecommunications / Data centres / Servers  
 With their flat designs, high packing density and suitability for parallel power architectures, planar transformers are ideal for Power over Ethernet (PoE), power supplies for servers, switches and routers, and as DC/DC converters in uninterruptible power supplies (UPS). 
  Aerospace / Railway technology / Defence and security  
 Planar transformers offer decisive advantages in these applications, particularly in terms of reliability, robustness, space savings and thermal efficiency. Due to the high demands in these applications (e.g. shock, vibration, extreme temperatures, electromagnetic interference), classic transformer solutions are often too bulky or insufficiently stable – this is where planar transformers come into their own. They are used in power supplies with extreme requirements in terms of weight, volume and reliability, as well as for galvanically isolated signal and power transmission. 
 Our expertise &amp;amp; development competence 
 The development of planar transformers requires comprehensive technical expertise from various specialist areas. This includes, above all, electromagnetic design and simulation in order to precisely optimise winding design, inductance values and stray losses. Equally important is thermal design, which ensures efficient heat dissipation concepts and the selection of suitable materials. 
     Figure 7: Electromagnetic simulation with ANSYS Maxwell  
 In-depth knowledge of soft magnetic materials and insulation materials forms the basis for high-performance, reliable transformers. Neosid has over 90 years of experience in this field and offers a wide range of suitable materials. This is complemented by knowledge of printed circuit board technology, as planar transformers are often designed as PCB-based components and require a special high-frequency and high-current layout. 
 CAD-supported component design results in stable housings and mounting variants that function reliably even under harsh conditions. Manufacturing expertise and quality assurance are crucial for controlling series processes and ensuring high product quality. 
 In addition, knowledge of relevant standards, safety requirements and certifications is important, as is a deep understanding of system integration and application requirements. Interdisciplinary collaboration and clear communication with customers, manufacturing and development teams round off our competence profile. 
 Conclusion 
 The use of planar transformers offers customers a number of key advantages – in technical operation as well as in product design and manufacturing. Thanks to their compact and flat design, planar transformers enable space-saving integration into modern devices while offering high power density. The flat design supports particularly efficient heat dissipation, which means that thermal stress can be reliably controlled even in performance-critical applications. 
 Another technical advantage is the low stray inductance, which leads to higher efficiency and improved EMC behaviour. Since the windings are manufactured in the form of printed circuit board structures, the components are highly reproducible – an important factor for series production and applications in the high-frequency range. 
 As a customer, you benefit from Neosid&#039;s high design flexibility in development and design: we enable tailor-made solutions for specific requirements. 
 &amp;nbsp; 
 &amp;nbsp; 
 Tell us your requirements - we will develop the right solution for you! 
 Have we aroused your interest? Then   contact us   about the latest generation of planar transformers. 
 Download 
 PDF&amp;nbsp;„ Efficient energy transfer with planar transformers – setting new standards for power electronics “ 
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            </content>

                            <updated>2025-10-08T00:00:00+02:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">Transponder coil Ms 44 – the logical answer</title>
            <id>https://neosid.de/en/hints-solutions/product-solutions/transponder-coil-ms-44-the-logical-answer</id>
            <link href="https://neosid.de/en/hints-solutions/product-solutions/transponder-coil-ms-44-the-logical-answer"/>
            <summary type="html">
                <![CDATA[
                
                                            1-axis transponder coils in various sizes and designs are successfully used in electronic circuits for contactless identification, positioning systems, sensor technology and for representing communication interfaces, e.g. in RFID technology or access control systems.
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                 Single-axis transponder coils for secure signal transmission 
 1-axis transponder coils in various sizes and designs are successfully used in electronic circuits for contactless identification, positioning systems, sensor technology and for representing communication interfaces, e.g. in RFID technology or access control systems. 
 A ferrite core developed and produced by NEOSID is used as the winding core for the transponder coils. We can choose from over 15 different ferrite materials. Depending on the application, nickel-zinc (NiZn), manganese-zinc (MnZn) or a composite material is used. With our highly developed injection moulding process, we create ferrite core geometries that are optimally designed for their field of application. 
 The entire core of the axial components consists of softmagnetic ferrite material. This results in components with very high efficiency and a high inductance-to-volume ratio. This technical advantage is particularly important in miniaturisation, for example in RFID transponders or medical devices. 
 An overview of the entire product family is provides by the product information  X/Y/Z-, 3D RFID transponder antennas for LF and HF bands . 
     Selection from our product range  
 Our product variety – your advantage 
 Whether you need a standard solution or a customised design, we offer a wide selection of coil configurations. From miniature versions for compact assemblies to powerful special coils for harsh environments. Our high in-house production depth – from ferrite core production and winding to final testing – enables seamless quality control and maximum flexibility for customised products. 
 Ms 44 – a new dimension 
     Ms 44(14.8 x 4.4 x 2.3mm)  
 With the new Ms 44, we present a pin-compatible alternative to the 185.4xx / 186.4xx design from Kaschke/Bourns. This size is a perfect complement to our proven Ms 32ka and Ms 5420 transponder coils. The design impresses with its mechanical stability and offers high receiving and transmission characteristics. Production takes place on automatic machines, which ensure consistently high quality standards. On the following pages you will find the technical data sheet for this new transponder coil. The current data sheet shows various inductance values. If you require a different value, we can supply samples at short notice 
 Suitable replacement types for numerous transponder coils in various designs from Kaschke/Bourns are available in our range. 
 Customised component designs are our speciality! Thanks to our special injection moulding process for ferrite cores, we produce components that are precisely tailored to your application – individually according to the defined task and exactly within the specified installation space. 
   
 Electrical values (typical) 
   
   
   
   
 Soldering conditions 
 
 
  Recommended soldering technique  Reflow  
 
 Soldering heat resistance 
 T C  = 260 °C, 10 s 
 
 
 
 In our internal soldering tests, these NEOSID components passed the suitability test for the soldering process at the required temperature in accordance with IPC / JEDEC J-STD-020F. 
   
 
 X/Y coils 
 We manufacture intricately designed ferrite cores for inductive components using a special injection moulding process, which gives us far greater design flexibility. This means that a wide variety of shapes are possible, depending on the intended use, area of application and design concept. This enables us to manufacture customised X/Y coils according to your specifications. 
 Characteristics 
 
 Compact size 
 Automatically mountable (delivered in blister packaging) 
 Pick-and-place surface (ASF) for SMD mounting as semi-encapsulated 
 For optimised mounting on the circuit board, available on request with additional glueing (HSF) 
 Large inductance range 
 High Q values 
 High sensitivity 
 Suitable for reflow soldering 
 Operating temperature range -40°C to +125°C 
 Good vibration and drop test properties 
 
 Applications 
 
 Transponder antennas e.g. for RFID applications 
 Decoupling components in HF and IF circuits 
 Use in selective circuits 
 
   
 
 Tell us your requirements - we will develop the right solution for you! 
 Have we aroused your interest? Then   contact us   about the latest generation of transponder coils. 
 Download 
 PDF&amp;nbsp;„ Transponder coil Ms 44 – the logical answer “ 
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            </content>

                            <updated>2025-09-15T00:00:00+02:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">Paper Be Gone – Welcome to the Digital Inspection Era!</title>
            <id>https://neosid.de/en/hints-solutions/applications/paper-be-gone-welcome-to-the-digital-inspection-era</id>
            <link href="https://neosid.de/en/hints-solutions/applications/paper-be-gone-welcome-to-the-digital-inspection-era"/>
            <summary type="html">
                <![CDATA[
                
                                            Each inspection – sometimes thousands per client – is quickly and accurately recorded in a software solution using RFID tags. The smallest tagged item is a 5 cm hammer; the largest is a crane with a 23-meter span.
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                <![CDATA[
                   
 Each inspection – sometimes thousands per client – is quickly and accurately recorded in a software solution using RFID tags. The smallest tagged item is a 5 cm hammer; the largest is a crane with a 23-meter span. 
 Still Inspecting Manually? That Costs Time and Money! 
 Employee Safety First 
 Regular inspections ensure safe working conditions: safety checks and measures like rope protection help prevent accidents and ensure the functionality of equipment and installations. 
 The protection of employees and the prevention of workplace accidents are the primary reasons for regular inspections in industrial facilities, construction sites, and laboratories. Ultimately, it&#039;s about ensuring that machines, electrical devices, gate systems, or lifting equipment are functioning safely and correctly. 
 Inspections are carried out at legally required intervals. After each inspection, a protocol is generated and an inspection seal is issued. This serves as proof for authorities and insurers that inspection schedules are followed and functionality is confirmed. 
 Beyond legal compliance, inspections also support predictive maintenance and repair planning – a factor that is becoming increasingly important for equipment operators and machine operators. 
     Regular inspections ensure a safe working environment: safety checks and measures such as fall protection systems help prevent accidents and ensure the proper functioning of equipment and machinery.  
  &quot;The predictive aspect is crucial for our clients.  Each inspection – sometimes thousands per customer – is quickly and accurately recorded in our software using RFID tags. Clients can access our inspection portal at any time to check whether a device has passed or if repairs are due. When eleven months have passed since the last inspection, the system automatically sends a notification to both the client and our dispatch team. This means the next inspection is scheduled within the following four weeks. &quot;  
  Claudia Hentzschel    Owner, Landlords  
 How Are Inspections Conducted? 
 Various methods are used when inspecting lifting equipment. These include a  visual inspection , which identifies wear and damage, followed by  functional testing  to check components such as brakes, controls, and load-bearing capacity. 
 The final step is a  load test , which ensures the stability and reliability of the lifting equipment under real operating conditions. For electrical equipment,  insulation resistance  and  protective earth resistance  are measured. Special attention is paid to the proper functioning of  residual current protection devices . All results are digitally recorded in the internal system. 
 This approach guarantees  a high level of data security and transparency . The reports are protected against unauthorized changes and comply fully with data protection and audit trail requirements. This ensures that inspection results remain trustworthy and legally compliant. 
 Advantages of RFID-Supported Inspection Processes 
 
 Tags are durable and temperature-resistant 
 Transponders withstand abrasion 
 Efficient and time-saving 
 No paper documentation required 
 No manual data entry 
 High flexibility 
 Predictive maintenance and repair planning 
 Full transparency 
 
 From 5 Centimeters to 23 Meters – RFID-Based Inspections Across the Board 
 Inspections cover both mobile tools and machines, as well as permanently installed systems such as gate systems – including specialized fire protection doors. Landlords also inspects complete crane installations, their lifting equipment, and chains. Electrical devices are also part of the inspection process. The smallest item equipped with an RFID tag is a 5-centimeter hammer; the largest is a crane with a span of 23 meters. 
  &quot; A key aspect in the inspection of electrical devices is the  immutability and security  of the inspection reports. These reports must not be altered. The original document is saved in an unchangeable PDF format. Clients cannot make any modifications. As a result, the reports are protected and meet all requirements regarding  data protection and traceability . The inspection results are therefore  reliable and legally compliant.&quot;  
  Enrico Hentzschel    Owner, Landlords  
 How Are Devices and Machines Tagged? 
 Landlords offers three types of identification tags: 
 
 Devices equipped with  miniaturized transponders  
 An  RFID-based hang tag  that also includes a QR code 
 An  RFID-based label  
 
 Out of 250 clients working with Landlords, only two still use a barcode-based solution. The vast majority of inspection processes rely on RFID technology. The company uses NeoTAG Plug and NeoTAG Flag transponders from Neosid, along with RFID readers provided by Industria Oberländer. 
 The NeoTAG Plug, with a height of just 4 mm, offers reliable reading and programming capabilities. It can be read and written to using almost any modern smartphone equipped with NFC functionality. 
 The Miniaturized NFC Tag for Electrical Devices and Metal Objects 
     NeoTAG® Plug MFG4336  
 The  NeoTAG Plug MFG4336  from Neosid is a  robust and miniaturized NFC transponder  with a diameter of just 4 mm and excellent read range. Thanks to its  integrated ferrite core , it is optimized for use on  metal surfaces . The recessed design simplifies integration into a wide range of applications, while the  user-specific memory area  allows for individual customization. 
 The transponder is  entirely manufactured in Germany , ensuring high standards of quality and reliability. It is particularly well suited for  industrial applications  requiring high-performance NFC technology. 
 NFC Tag for Large Objects as Well 
     NeoTAG® Flag FG5242  
 The  NeoTAG Flag FG5242  from Neosid offers  high read range  and  robustness  in a compact design. It is ideal for objects where  no mechanical modifications , such as drilling, are possible. Thanks to a small opening, the  NeoTAG® Flag FG5242  can be easily and quickly attached using a  cable tie , for example. 
 The tag is  reusable , making it a  cost-effective and flexible  solution. It is  entirely manufactured in Germany , ensuring high quality and reliability. 
 Examples of RFID-Based Inspection Processes 
 Construction Company HIW Hoch- und Ingenieurbau Wilsdruff 
 Around three years ago, the construction company  HIW Hoch- und Ingenieurbau , based in Wilsdruff, began digitizing its inspection processes. The goal was to solve recurring issues caused by  paper-based inspection protocols  on construction sites. In many cases, these documents were not available on site, leading to d elays  and  inefficient follow-up work . Tracking inspection statuses was also a significant challenge. 
 To address these issues, the company decided to  digitize its inspection workflows . To avoid disrupting ongoing operations, the transition to the digital system was carried out  gradually and efficiently . The aim was to prevent  any full interruptions  of construction work and to avoid  duplicate costs  for inspections that had already been completed. 
 In total,  more than 10,000 devices  had to be equipped with RFID tags. Due to the large and diverse equipment fleet – including various machines, tools, and devices used across numerous construction sites – the tagging process was  time-consuming . Today,  all of the company’s more than ten active construction sites  are fully equipped with the  digital inspection system . 
     HIW – Building for Your Future. (Image: HIW)  
 Government Contract Awarded by the Saxony State Office for Archaeologyn 
 In December 2024,  Landlords  was awarded a contract by the  Saxony State Office for Archaeology in Dresden . The project involves the  inspection and digital documentation of approximately 6,000 portable electrical devices . This contract is regarded as a  high-profile reference  and serves as a strong endorsement of Landlords’ software solution. 
     In addition to its governmental responsibilities in documentation, presentation, and heritage protection, the Saxony State Office for Archaeology is a recognized non-university research institution engaged in a wide range of projects and collaborations within and beyond the field of archaeology.  
 Quarterly Inspections at ESMC in Dresden 
 Landlords recently welcomed  Taiwan Semiconductor Manufacturing Company (TSMC)  as a new client. In August 2024, TSMC began construction of its  first European semiconductor plant  in  Dresden, Germany . 
 The project, known as the  European Semiconductor Manufacturing Company (ESMC) , is a joint venture with  Robert Bosch, Infineon Technologies , and  NXP Semiconductors . The facility is scheduled to be operational by the  end of 2027  and will manufacture  semiconductors for the automotive and industrial sectors . 
     At TSMC, inspection procedures are conducted on a quarterly basis.  
 Drinking Water Supply for the Elbaue-Ostharz Region 
 Landlords: Inspection Services for the Elbaue-Ostharz Regional Water Supply 
 The  Elbaue-Ostharz Regional Water Supply , based in  Torgau , has been a customer of  Landlords  for several years. 
 The organization has acquired the  complete inspection system  from Landlords and is now able to  carry out inspections of lifting accessories independently  at various sites. Inspection results are entered directly into the software system’s dashboards — saving both  time and costs . 
   
  &quot; Integrating RFID technology into our inspection processes is a major step forward for us. This innovative technology allows us to develop, deploy, and operate a customized software solution tailored to our clients’ specific needs. The use of RFID tags ensures seamless and efficient documentation of all inspections. Our clients benefit from a modern, future-ready system that significantly streamlines and simplifies inspection workflows. &quot;  
  Enrico Hentzschel    Owner, Landlords  
 What Data Is Stored on the RFID Tag? 
 Each RFID tag contains a  unique ID . If needed,  additional information (up to 120 characters)  can be stored using specialized software. These details allow technical data related to the inspected equipment to be retrieved quickly — saving  valuable time for both the inspector and the client . 
 During the initial installation of RFID tags on machines, tools, or equipment, there is a slightly  higher time investment , in addition to the cost of the RFID tag itself. 
 Landlords: Inspection Specialist 
 Landlords, based in  Schmölln-Putzkau (Germany),  offers  DGUV-compliant inspections  for lifting accessories and cranes,  construction machinery services, hydraulic system repairs , a  specialty store for hydraulic tools , as well as  rental services  for machinery and equipment. The company currently serves  250 clients . 
 In  2018, Landlords HFT  was established, specializing in DGUV inspections, repair services, and spare parts. Since  2020 , the company has also been offering  digitalization solutions , including  RFID, QR, and barcode-based systems , supported by their own in-house software. 
  Source:&amp;nbsp; https://wiot-group.com/think/en/articles/rfid-in-safety-inspections-landlords-digitizes-processes/   
 Custom RFID Solutions 
 Whether it&#039;s turning, milling, planing, eroding, or deburring – solutions of this kind are possible in every area of tool manufacturing or tool identification.  You can find an overview of our RFID products here . Each of the RFID tags and plugs can be customized and used depending on the specific application. 
  We will be happy to advise you personally at Tel.  02353 71 0   
  Or send us an individual  contact request   
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            </content>

                            <updated>2025-08-04T00:00:00+02:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">Electronic components for mission critical applications</title>
            <id>https://neosid.de/en/hints-solutions/product-solutions/electronic-components-for-mission-critical-applications</id>
            <link href="https://neosid.de/en/hints-solutions/product-solutions/electronic-components-for-mission-critical-applications"/>
            <summary type="html">
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                                            NEOSID develops and produces a broad portfolio of electronic components that meet the highest requirements in industry, defence and heavy-duty applications.
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            </summary>
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 NEOSID develops and produces a broad portfolio of electronic components that meet the highest requirements in industry, defence and heavy-duty applications. Our products are manufactured at our main site in Germany in close co-operation with our customers. The Halver site is home to ferrite production, a manufacturing unit for small series and prototypes as well as fully automated production lines. Additional production facilities in the EU and Asia enable both manual and highly automated series production. 
 With over 90 years of experience and a comprehensive product portfolio, we set standards in the development and production of electronic components. 
 Below we present our most important product areas: 
 Ferrites 
 Ferrites are NEOSID&#039;s original product. We have been developing and producing our soft magnetic ferrites 100% in Germany for over 90 years. We select the optimal material for each application from over 15 specific materials. We use both dry pressing and injection molding processes to create customer-specific geometries that meet the highest electromagnetic and mechanical requirements. 
 
  Optional metallisation: &amp;nbsp;For integration on printed circuit boards or on connection cables. 
  Typical applications: &amp;nbsp;Soft magnetic cores for inductive components and shielding against electromagnetic waves. 
 
     Figure 1 – Injection molded ferrite core with metallised surfaces  
 High-frequency coils without winding core 
 Our air coils are available in various designs and sizes, with wire thicknesses from  0.2 mm to 3.0 mm . We use different types of wire, including enamelled copper wire, selfbonding enamelled wire and silver-coated wire. 
 
  Designs: &amp;nbsp;THT und SMD components 
  Special features: &amp;nbsp;Customised pick-and-place pads enable automatic placement of the air coils and can be removed after placement to enable inductance or frequency adjustments. 
  Areas of application: &amp;nbsp;Electronic circuits in MRI devices and high-frequency applications above  200 MHz . 
 
 Coilformers as well as production and testing equipment are developed in our internal process department. Our own toolmaking department ensures precise realisation. 
     Figure 2 - Air coils made of enamelled copper wire with pick-and-place area  
 Transformers 
 Our customised transformers are created using standardised components such as bobbins, ferrites and winding wires. 
 
  R&amp;amp;D: &amp;nbsp;Product design, development and testing take place at our headquater in Germany. 
  Production quantities: &amp;nbsp;From small quantities to large series, manufactured using state-of-the-art production facilities. 
  Customisation options: &amp;nbsp;Expertise in materials enables the development of special transformers according to individual requirements. 
 
     Figure 3 – Customised transformers made from standard components  
 Transponder antennas 
 NEOSID produces a wide range of rod core antennas in THT and SMD designs as well as customised versions. The ferrite cores used come from our own production facilities, which enables quick customisation. 
 
  Frequenzbereiche:  
 
 LF:  125/134.2 kHz  
 HF/NFC:  13.56 MHz  
 UHF:  434/868 MHz  
 
  Special features: &amp;nbsp;High inductance combined with compact design and high Q value and sensitivity. 
  Applications: &amp;nbsp;Especially for RFID applications on the reader and transponder side. 
 
     Figure 4 – SMD rod core antenna       Figure 5 – SMD transponder coil Ms 5420  
 RFID Transponder 
     Figure 6 – HF RFID transponder as Inlay, Plug and Flag  
 Our passive RFID transponders fulfil the highest technical requirements, including a maximum ambient temperature of  275 °C . 
 
  Construction: &amp;nbsp;Patent-protected plug housing is inserted into a drill hole so that it is nearly invisible and firmly attached to the object. 
  Features: &amp;nbsp;Miniaturised design thanks to optimally matched components. The soft magnetic ferrite body works as the magnetic core of the transmitting/receiving antenna and as a mechanical carrier for the RFID IC. 
  Quality assurance: &amp;nbsp;Automated production machines guarantee the highest product quality. 
  Applications: &amp;nbsp;For reliable digital identification of objects under harsh environmental conditions, for example with the NeoTAG® plug transponders. 
 
 High frequency transformers 
 NEOSID is an expert in high-frequency inductive components. Our HF transformers offer excellent transmission qualities  up to 2.4 GHz . 
 
  Applications: &amp;nbsp;Directional couplers and RF transformers with electrical isolation, e.g. for digital video transmission. 
 
     Figure 7 – SMD directional coupler SM-T4 for signal transmission up to 2.4 GHz  
 Adjustable filter coils 
 Our filter coils can be used in the frequency range from  0.1 to 200 MHz . 
 
  Designs and pitches:  
 
  Filter 5:  pitch 1.8 mm. 
  Filter 7:  pitch 2.25 mm. 
  Filter 10:  pitch 2.5 mm. 
 
  Recommended frequency ranges:  
 
  Up to 15 MHz: &amp;nbsp;Filter 7.1. 
  Beyond 15MHz: &amp;nbsp;Filter 5.1, 7.1 S, 7.1 K, 7.1 E und 10.1. 
 
 
     Figure 8 – Filter 10.1  
 Customised component designs are our speciality! Thanks to our special injection molding process for ferrite cores we can produce customised parts for your application - individually designed according to the defined task and exactly in the specified installation space. 
 &amp;nbsp; 
 &amp;nbsp; 
 &amp;nbsp; 
 Tell us your requirements - we will develop the right solution for you! 
 Have we aroused your interest? Then   contact us   about the latest generation of electronic components for mission critical applications. 
 Download 
 PDF&amp;nbsp;„ Electronic components for mission critical applications “ 
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            </content>

                            <updated>2025-04-22T00:00:00+02:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text"> X/Y/Z/3D transponder coils and antennas</title>
            <id>https://neosid.de/en/hints-solutions/product-solutions/x/y/z/3d-transponder-coils-and-antennas</id>
            <link href="https://neosid.de/en/hints-solutions/product-solutions/x/y/z/3d-transponder-coils-and-antennas"/>
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                                            Our product information provides an overview of all types and designs for LF and HF applications.
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                 NEOSID develops and produces transponder coils in various shapes and sizes. We use a special injection molding process to manufacture the soft magnetic ferrite cores, which gives us far greater design options. This enables us to design transponder antennas that are precisely tailored to the application, the area of use and the overall design. With customized transponder antennas, we enable our customers to maximize the efficiency of their electronic circuits. 
   
 For further details watch our new  product information . 
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            </content>

                            <updated>2024-06-12T15:00:00+02:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">HASCO digitalizes standard components for Injection Moulding Tools</title>
            <id>https://neosid.de/en/hints-solutions/applications/hasco-digitalizes-standard-components-for-injection-moulding-tools</id>
            <link href="https://neosid.de/en/hints-solutions/applications/hasco-digitalizes-standard-components-for-injection-moulding-tools"/>
            <summary type="html">
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                                            Hasco has been marking its two-stage ejectors for standard parts with RFID technology since 2023. The press-fit transponder, which is just a few millimetres in size and has an orange design, optimizes processes and services in mould making.
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 Two-Stage Ejector with Mould RFID Tag and USB Reader 
  Hasco has been tagging two-stage ejectors with RFID since 2023. The tag, which is just a few millimetres in size and has an orange design, optimizes processes and services for mould manufacturers worldwide. From the perspective of the medium-sized company with around 700 employees, the RFID tag represents an innovative novelty in the mould making market. Alexander Ulman and Andre Brandt explain how RFID optimizes processes and why the solution represents a leap into the digital age for mould making.  
   
 
 TOOLS FOR ALMOST 100 YEARS 
  Hasco has defined international standards with the invention of the standard component and the introduction of the modular standard mould system.  
 
 Injection Moulds Conquer the Industry 
 Hasco is a supplier for tool and mould making, the plastics processing industry and injection moulders. The portfolio includes all the components that a manufacturer of plastic components needs to produce an injection mould. This includes a total of over 100,000 products. The company gained international significance with the patented invention of the modular standard mould system in the 1960s. Hasco has been expanding globally since the 1970s and is now represented at 35 locations worldwide. The main markets include Europe, Asia and North America. Growth regions include Mexico and India. Around 180 technical sales representatives are direct contacts for customers worldwide. Production and logistics take place at the two production sites in Lüdenscheid, Germany and Guntramsdorf, Austria. Over 30,000 customers value the expertise of the standard components manufacturer. 
 Digital Offensive 
 The fully integrated automated plate warehouse is one of the most modern in Europe. It has 5,000 pallet spaces. Hasco has also invested in a state-ofthe- art, fully automated small parts warehouse at the Lüdenscheid site. The new Autostore System has a storage capacity of 24,000 boxes. Twenty robots equip the picking workstations and enable around 720 retrievals per hour. The logistical preparations for increasing market requirements have thus been implemented. With the integration of UWB and RFID technology, the company is taking a consistent step towards digitalization. Since 2020, the company has been focusing intensively on the digital connection of all tools and is launching an innovation on the market with the two-stage ejector: a small orange RFID tag measuring just 8 millimetres turns the tool into a digital and smart component. 
   
 
 DIGITIZATION OF STANDARD COMPONENTS 
  The full-range supplier for mould making is the first player on the market to introduce the RFID Mould Tag for sophisticated products such as the two-stage ejector.  
 
 Small Component – Great Relevance 
 Numerous plastics processing industries such as the chemical, automotive and packaging industries as well as the consumer goods industry rely on large quantities of high-quality plastic components. These components are almost always manufactured using an injection moulding process. A complex forming process is used for this. Hasco has been manufacturing standard components, which can be described as the central assembly in injection moulding, for almost 100 years. These tools are not part of the production system itself. They have to be specially developed, designed or individually adapted for each article to be produced. If a tool has faults or is not optimally adapted to the plastic component in the design, this will result in deficits in the quality of the moulded part. 
 Tool Assembly for Injection Moulding Machines 
 In principle, every mould design for injection moulding machines is identical. However, each injection mould is individually manufactured in two halves – a nozzle side and an ejector side. These mould halves contain complex components that include the cavity inserts, the sprue systems, the cores, the ejector elements and the cooling system. 
 Two-Stage Ejector 
 Simply explained, the two-stage ejector ensures that the plastic article is ejected in two stages. These components are used to demould plastic parts from the machine movement and enable complex movement sequences. Several separation stages can be realized with two-stage ejectors. To protect the product, the movements can be carried out slowly. Hasco offers a total of seven different two-stage ejectors in various dimensions. Since 2023, every two-stage ejector has been fitted with an RFID tag at the factory. 
 Service for Customers 
 With the introduction of an RFID Mould Tag, Hasco offers its customers a digital option for the counterfeit- proof identification of products. While optical codes can be copied, the contactless solution offers unique identification with counterfeit-proof originality verification. In addition, every customer receives fast and digital access to important product information. This includes information such as CAD data, product animations, order designation, product categories, product type, material number or the maximum tool size to ensure the correct installation of standard components. In the future, the RFID solution will also be extended to other products. Hasco sees the offer as a service and tool for customer loyalty. 
   
 
 COUNTERFEIT-PROOF PRODUCT-ID 
  Direct access to relevant product information and links to all order data.  
 
 The Solution 
 Two-stage ejectors are products with high mechanical requirements. This also applies to maintenance. Due to the way they work, they are more cost-intensive than other standard components and, above all, require more consultation. Hasco has been equipping these components with an orange-colored RFID tag as standard and at the factory since 2023. The tag is pressed into an indentation and is clearly visible on the steel surface. Even when installed, the customer can read the tag with a mobile phone or RFID reader. This makes handling easy. 
 What Benefits Does the Customer Generate? 
 
 The UID (Unique Identifier) consists of 64 bits, i.e. 8 bytes, and enables proof of originality and traceability. The customer thus receives the ordered quality, service and warranty. 
 Functional data, 3D data, installation instructions, assembly videos, maintenance plans, maximum load values or mould sizes are stored in the customer portal for each tagged product. These can be accessed at any time via the Hasco app. Materials can also be added and updated at a later date. 
 The long service life of the components is also associated with long customer loyalty. It therefore makes a lot of sense to invest in service and communication with the customer. 
 There is a link between the order, task and customer data, and the haptic product. This facilitates communication. As soon as the machine operator registers a fault in production, they can independently call up initial information about the component on their cell phone and view order or design data and 3D models via the Hasco app. 
 The supply of spare parts is made easier. Long search times are eliminated. 
 
 The Future 
 Hasco is laying the foundations for its planned digitalization strategy with the RFID tag on the two-stage ejector. Further products are to follow. The functionality and range of communication options are to be expanded. The aim is to optimize direct communication with the customer and thus also improve the value chain. Numerous process steps are part of the manufacturing process. Starting with the design of the plastic article, through the construction of the tool and the actual production, to sampling and modification grinding. Each of these process steps requires coordination. Communication with the customer and the constant updating of drawing data is crucial to the success of production. In the future, Hasco also plans to launch the use of a USB stick and its direct connection to the customer portal. 
 NEOTAG AND NFC SMARTPHONE – 8 MILLIMETER AND SUITABLE FOR METAL! 
  With its specialized injection moulding process, Neosid is the world market leader in the production of complex ferrites, the basis for high-performance RFID transponders.  
 What were the deciding factors for Hasco to implement the NeoTAG Plug? 
 In many cases, a 10 mm hole is already provided at the factory on tools or standard components. The NeoTAG Plug can be pressed in safely and reliably with the easy-to-use press-fit housing. In the end, it was the tag&#039;s size of 8 millimeters that tipped the scales. The decision-makers were convinced by the fact that we also coated the tag in orange and added the Hasco logo. The tag can also be read with any NFC-enabled smartphone. This means that there is no need to purchase additional readers. 
 What makes the tag so attractive for manufacturing applications in particular? 
 Tools used in industrial applications in the smart factory can be turned into smart tools in just a few simple steps. They can then be located and seamlessly identified. Conclusion: These tools become transparent and digital, and can be integrated into other digital processes. 
 For which industries is the NeoTAG Plug designed? 
 It is suitable for all branches of industry in which miniaturized transponders are required in a metallic environment. This covers numerous sectors. In addition to Industry 4.0, they also include the construction industry, medical laboratories, the dental technology sector, mechanical engineering and mould making. These sectors include applications such as maintenance, product identification and tracking, inventory, and tool protection. 
  Source:&amp;nbsp;     https://www.rfid-wiot-search.com/neosid-success-hasco-digitalizes-standard-components-for-injection-moulding-tools     
 Download the article 
  HASCO digitalizes standard components for Injection Moulding Tools  
 &amp;nbsp; 
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            </content>

                            <updated>2024-05-31T00:00:00+02:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">Inductive energy and data transmission systems</title>
            <id>https://neosid.de/en/hints-solutions/product-solutions/inductive-energy-and-data-transmission-systems</id>
            <link href="https://neosid.de/en/hints-solutions/product-solutions/inductive-energy-and-data-transmission-systems"/>
            <summary type="html">
                <![CDATA[
                
                                            Inductive transmission systems are used in many applications in our daily lives to increase the convenience and safety of electrical devices.
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            <content type="html">
                <![CDATA[
                 Advantages of contactless transmission technology 
 Inductive transmission systems are used in many applications in our daily lives to increase the convenience and safety of electrical devices. As a practical example, we all know the electric toothbrush or the electric shaver. These devices are used in an environment where contact-based electrical connections reach their limits. In environments with moisture, cleaning agents and other substances, energy transmission via mechanical contacts is unfavorable and such systems cannot be expected to have a long service life. With contactless designs, encapsulated devices can be created that function reliably in critical environmental conditions over the long term. They also offer increased protection for the operator against all hazards that naturally emanate from electrically operated devices. 
 Applications with inductive energy transfer systems 
 Inductive energy transmission systems offer decisive advantages in various applications. The following examples show the broad applicability of this technology in various product areas: 
 In  industrial robots , inductive transmission systems enable a continuous supply of energy and data to robot arms in production facilities without mechanical restrictions. 
 Medical devices such as  pacemakers or insulin pumps  benefit from contactless energy transmission by supplying these systems with electrical energy without invasive interventions. 
 Rotating  camera systems or surveillance cameras  can function uninterruptedly with inductive energy transmission systems as they are continuously supplied with energy. A direct cable connection is not required. 
 In modern  vehicles , rotating components such as steering wheels or sensors are supplied with energy and data by inductive transmission systems. 
 In  wind turbines , the rotors can be supplied with reliable and maintenance-friendly control information using inductive systems. 
     Bild 1 – Basic structure of an inductive energy transfer system  
 Wireless transmission system with pot core coils 
 A stationary energy transmission system can be constructed, for example, with two pot core coils. In this system, the coupled ferrite pair consists of NEOSID pot cores Sch14. The transmitter and receiver coils are shown in the figures below: 
     Picture 2 - Primary/transmitting coil       Picture 3 - Secondary/receiver coil  
 The transmitting and receiving coils are mechanically and electrically separated from each other, e.g. by encapsulating them separately in housings. The separation of the two coils creates an air gap between the two ferrite cores. The air gap leads to a reduction of the coupling factor in the transmission system and increases the magnetic leakage field and thus the leakage inductance. In this Sch14 ferrite system, the maximum air gap is around 2.6 mm. Above this value, the two coils no longer couple with each other or the magnetic field of the transmitter coil runs outside the receiver coil and no more energy can be transmitted. 
 The encapsulation of the receiver coil is shown as an example in the following figure: 
     Picture 4 - Secondary/receiver coil in the housing  
 For demonstration purposes, we have set up a system consisting of a transmitting and receiving coil. The transmitting coil is installed in a housing. An electronic circuit generates an alternating voltage which is applied to the transmitting coil to transfer energy. 
     Picture 5 - Stationary energy transmission system consisting of transmitter and receiver coil in the housing  
 The maximum transmittable power in such a transmission system depends on the maximum permissible current density. The diagram below shows the measured temperature behavior of a winding in the Sch14 ferrite system at an operating frequency of f=100kHz. This diagram can be used to determine the maximum current density for a desired operating temperature. 
     Figure 6 - Temperature behavior and operating current  
 It is interesting to know the maximum power that can be transmitted by the system depending on the air gap between the coils. This is shown as an example for this transmission system at an operating frequency of 100kHz and a maximum coil temperature of T=60°C: 
     Picture 7 - Output power with different air gaps  
 Rotating energy transfer system with special designed cores 
 In many energy transmission systems, it is necessary to transmit significantly more power to the secondary side than is possible with the aforementioned system of standard pot cores. In addition, it is often necessary to integrate the coil system - consisting of transmitting and receiving coils - into a customer-specific device. One example of such a system is the rotating energy transmission system, which can be used in motors, signaling devices or sensors. Here, the secondary side is integrated into a component that performs a continuous rotary movement (rotor). The fixed outer coil part (stator) couples electrical energy into the rotor. Such a system is suitable for the contactless transmission of energy and data. The transmission system does not contain any mechanical contact elements such as sliding contacts. Without mechanical contacts, there is no abrasion and the service life and reliability of the device are significantly increased. 
     Picture 8 - Rotating energy transmission system, stator       Picture 9 - Rotating energy transmission system, rotor  
 Both coils 
 
 Stator/transmitter/primary coil 
 Rotor/receiver/secondary coil 
 
 are also designed as ferrite core coils in this case. For this special geometry, we use ferrite cores that have been tailored precisely to this application. A special injection molding process enables us to design the ferrite cores in such a way that mechanical, electrical and electromagnetic requirements are met. The result is an effective and space-saving transmission system that can be individually adapted to the ambient conditions. 
 A closer look at the arrangement of the coil system shows the following views: 
     Picture 10 – Coil system of the rotating energy transmission system (rotor and stator)       Figure 11 - Section through rotating energy transfer system  
 We can also carry out electromagnetic simulations for such systems with special ferrites in order to check the theoretical feasibility of a specification. 
     Picture 12 - Simulation model of a rotating energy transmission system  
 We have also set up this system and integrated it into a transportable housing to illustrate its function. 
     Picture 13 - Rotating energy transmission system consisting of stator and rotor in housing  
 This inductive energy transmission system is equipped with a fixed air gap. Depending on the operating frequency, the following power data can be tapped on the secondary side: 
     Picture 14 - Output power of a rotating energy transmission system  
 The energy transmission systems shown are examples of how such systems can be constructed. Due to the fact that we develop and produce the ferrite cores, they can be created in a wide variety of geometries. 
 Customer-specific component designs are our specialty! Thanks to our special injection molding process for ferrite cores, we produce custom-fit components for your application - individually according to the defined task and exactly in the specified installation space. 
 &amp;nbsp; 
 &amp;nbsp; 
 &amp;nbsp; 
 Tell us your requirements – we will develop the right solution for you! 
 Is this technology of interest to you? Then  talk to us  about the latest generation of energy transmission systems. 
 Download 
 PDF&amp;nbsp;„ Inductive energy and data transmission systems “ 
                ]]>
            </content>

                            <updated>2024-05-12T08:00:00+02:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">Updated product information HF-NeoTAG® transponders/ RFID chips</title>
            <id>https://neosid.de/en/hints-solutions/product-solutions/updated-product-information-hf-neotag-transponders/rfid-chips</id>
            <link href="https://neosid.de/en/hints-solutions/product-solutions/updated-product-information-hf-neotag-transponders/rfid-chips"/>
            <summary type="html">
                <![CDATA[
                
                                            With the consistent expansion of the product range of the remarkably small NeoTAG® transponders, we are setting technical standards with new designs and product solutions. This supplemented and updated product information offers you a compact overview of our current HF RFID tr...
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            </summary>
            <content type="html">
                <![CDATA[
                 With the consistent expansion of the product range of the remarkably small NeoTAG® transponders, we are setting technical standards with new designs and product solutions. This supplemented and updated product information offers you a compact overview of our current HF RFID transponders, NFC transponders and RFID chips. In addition to the presentation of further transponder designs, the use of ICs with larger user data memory and the specification of typical reading ranges with wired USB readers and mobile NFC devices are new. 
   
  Typical areas of application for our NeoTAG® transponders are  :  
 
 Service and maintenance 
 Tool management 
 Identification of plugs and sockets (Smart Connect) 
 Production traceability 
 Plagiarism protection 
 Object identification for Industry 4.0 
 Realisation of smart objects in the Internet of Things (IoT) 
 
 &amp;nbsp; 
 ind out more in our current  product information HF- NeoTAG® transponder . 
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            </content>

                            <updated>2024-05-10T00:00:00+02:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">Z transponder antenna Ms 42 for HF RFID applications</title>
            <id>https://neosid.de/en/hints-solutions/product-solutions/z-transponder-antenna-ms-42-for-hf-rfid-applications</id>
            <link href="https://neosid.de/en/hints-solutions/product-solutions/z-transponder-antenna-ms-42-for-hf-rfid-applications"/>
            <summary type="html">
                <![CDATA[
                
                                            In RFID applications, it is often advantageous that the antenna centre axis is aligned at an angle of 90° to the PCB surface. In this case we speak of Z transponder coils. 
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                  In RFID applications, it is often advantageous that the antenna centre axis is aligned at an angle of 90° to the PCB surface.&amp;nbsp; In this case we speak of Z transponder coils. Based on our proven SMD inductor Ms 42, we have now also designed this component for use as an HF RFID transponder antenna.&amp;nbsp;  
     Picture 1: Ms 42 HF RFID transponder antenna       Picture 2: Ms 42, dimensions (mm)  
 &amp;nbsp; 
 For this purpose, a core material is used which is particularly suitable for use at an operating frequency of 13.56 MHz. This results in optimal magnetic and electrical properties for operation as a transponder antenna.&amp;nbsp; 
 Due to the one-piece antenna core, this compact design has excellent mechanical properties, especially high resistance to vibration and mechanical shock. The entire component family meets the requirements of the reliability tests according to AEC-Q200. 
 With the different input capacities of RFID ICs, transponder antennas with adapted inductance values have to be used so that the overall circuit can be operated at a resonant frequency of 13.56 MHz. The following inductance values are currently available: 
     Table 1: Z transponder antenna Ms 42, current delivery programme  
 &amp;nbsp; 
 Please contact us if you require different electrical data. We will be happy to support your design idea with custom-fit transponder antennas. 
 &amp;nbsp; 
 Passive HF/NFC RFID transponders 
 In the product segment of passive HF/NFC RFID transponders, NEOSID offers a wide range of solutions: 
     Picture 3: Overview of the product range of passive HF/NFC RFID transponders  
 &amp;nbsp; 
 These products are passive stand-alone RFID transponders or RFID chips. For communication between a reader and the transponders, these are placed in the electromagnetic field of the reader antenna. Energy and data transmission are contactless.&amp;nbsp; 
 Overall, the following equivalent circuit diagram results for a passive RFID transponder: 
     Picture 4: Passive RFID transponder, equivalent circuit diagram  
 &amp;nbsp; 
 The oscillating circuit components required for a passive RFID TAG are built up as follows:&amp;nbsp; 
 The  oscillating circuit capacitance C in   is usually realised inside the integrated circuit. There is no discrete capacitor outside the RFID IC. This makes it possible to create transponders with very small mechanical dimensions. The capacitance values are shown in the data sheet as input capacitance C in . Depending on the RFID IC used, there are different capacitance values between 15 and 100 pF. 
 The  oscillating circuit inductor L  works as the antenna of the transponder. In NEOSID transponders, it consists of wound enamelled copper wire. The inductor is designed as an air coil or with a ferrite core - this optimises the magnetic properties of the antenna and, among other things, achieves high reading ranges with a compact design. The beginning and end of the winding are connected to the RFID IC at two contact pads. See pictures above! 
 The operating voltage generated at the transponder resonant circuit is used for energy and data transmission between the reader and the  RFID IC . There are HF RFID ICs from various manufacturers in different designs and with different functionalities.&amp;nbsp; 
 The following table provides an overview of known HF RFID ICs. 
     Table 2: Overview of commercially available HF RFID ICs (not complete)  
 &amp;nbsp; 
 The table shows2 with which values of C in  the various HF RFID ICs are available and which corresponding antenna inductance must be used to operate the input resonant circuit at a resonance frequency of 13.56 MHz. 
 &amp;nbsp; 
 Discreetly constructed RFID transponders 
 Alternatively, a passive RFID transponder can also be constructed with discrete components mounted on a printed circuit board. For this purpose, components in correspondingly suitable designs/housings are used. In such a case, inductive components in axial or radial design can be used for the transponder antenna: 
     Picture 5: RFID transponder antenna Ms 42 (radial/Z-design)&amp;nbsp;       Picture 6: RFID transponder antenna Ms 2046 (axial/ X- and Y-design)  
 &amp;nbsp; 
 Transponder antennas in axial design 
 NEOSID components are available in various sizes in axial design. This group of components is also called X, Y transponder coil. The main axis of the antenna is parallel to the PCB surface on which the component is assembled. 
     Picture 7: Overview of NEOSID axial transponder antennas  
 &amp;nbsp; 
 For more details on our axial transponder antennas, please visit our website www.neosid.de under  transponder antennas . 
 Axial transponder antennas are available in different inductance values for each design. Please contact us if you cannot find the design you require or a component with the electrical data you require in the overview. 
 Customised solutions are our speciality. We are happy to support your design idea with custom-fit transponders, transponder antennas and inductors. 
 &amp;nbsp; 
 Application examples for discrete RFID transponders 
 To illustrate possible applications for discrete RFID transponders with axial or radial transponder inductances, we have described two common use cases below. 
  Application example 1: eol programming  RFID technology is used for other applications besides the design of passive transponders. One example is the use for so-called end-of-line(eol) programming of electronic devices. In this case, electronic devices are manufactured and even packaged in the production process without any final configuration or programming having been carried out. In a final manufacturing step, an RFID interface built into the device is then used to wirelessly import this configuration or even software components into the device. This procedure has the process-technical advantage that the devices can be manufactured independently of the final programming. Special variants of the units can thus be created at a very late stage of production, allowing the production of common parts to be bundled. Finally, device variants are differentiated using different software during eol programming. 
     Picture 8: Passive RFID transponder for eol programming, equivalent circuit diagram  
 &amp;nbsp; 
  Application example 2: Energy harvesting  In energy harvesting using RFID technology, small amounts of energy are generated and made available to electronic consumers. The electromagnetic field of a reader antenna acts as the energy source. If the passive RFID transponder is placed in the magnetic field, the electronic circuit in the transponder generates an electrical voltage from it, which is made available to consumers on the transponder side. This enables battery- and mains-independent operation of electronic circuits. Applications for such devices are, for example, medical implants with very low power consumption that are to remain in the body for a longer period of time or permanently.&amp;nbsp; 
     Picture 9: Passive RFID transponder for energy harvesting, equivalent circuit diagram  
 &amp;nbsp; 
 &amp;nbsp; 
 &amp;nbsp; 
 Tell us your requirements - we will develop the right solution for you! 
 Have we aroused your interest? Then   contact us   about the latest generation of HF/NFC transponder antennas in axial or radial design. 
 Download 
 PDF&amp;nbsp;„ Z transponder antenna Ms 42 for HF RFID applications “ 
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            </content>

                            <updated>2024-05-09T00:00:00+02:00</updated>
                    </entry>

    
    
        <entry>
            <title type="text">Optimization potential for maintenance and inspection tasks with RFID</title>
            <id>https://neosid.de/en/hints-solutions/applications/optimization-potential-for-maintenance-and-inspection-tasks-with-rfid</id>
            <link href="https://neosid.de/en/hints-solutions/applications/optimization-potential-for-maintenance-and-inspection-tasks-with-rfid"/>
            <summary type="html">
                <![CDATA[
                
                                            Maintenance itself and maintenance documentation of load handling attachments and slings are required by law. With RFID transponders in the lifting gear, the required data can be collected easily, consistently and safely.
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 Transponders from Neosid for Load Handling and Lifting Equipment 
 
   
 
 
 Documentation of maintenance required by law 
 Completely possible with RFID 
 NeoTAG® Plug MFG4335 transponder integrated from production 
 Withstands even the most adverse environmental conditions 
 
 
 
 Maintenance itself and maintenance documentation of load handling attachments and slings are required by law. DGUV Rule 109-017 of the German Social Accident Insurance for the operation of work equipment and DIN 685-5 for testing for cracks clearly state this. With RFID transponders in the lifting gear, the required data can be collected easily, consistently and safely. 
 RFID Transponders in Hooks and Slings 
 Neosid‘s 4-millimeter transponder NeoTAG® Plug MFG4335 is most frequently requested for load handling and lifting equipment. This is a miniaturized on-metal transponder in the HF range. Because it is small, only a little flat hole is required in the metal. The transponder is then pressed into this hole without compromising the structural integrity of the load handling and lifting gear.  The RFID transponders are integrated directly into the hook, eye or similar from the moment of manufacture. All maintenance procedures are logged. If an inspection takes place, the required information can be read out within a very short time using an external reader and presented in digital form. 
 Requirements for the Transponder 
 The harsh environmental requirements that this transponder must be able to withstand include humidity and high temperatures. The ideal temperature range for the NeoTAG® Plug MFG4335 is -40 to +55°C. However, Neosid has also tested the NeoTAG® Plug MFG4335 for 15 minutes at 275 degrees. No loss of functionality was found. However, the transponder‘s service life is shortened when used at higher ambient temperatures. 
 Seamless Recording Required 
 It is a legal requirement that all process parameters of load handling and lifting equipment are fully documented. This can be guaranteed with the NeoTAG® Plug MFG4335. Reading or documentation errors are ruled out with it. With a data retention period of up to 50 years, the NeoTAG® Plug MFG4335 is one of the most reliable identification methods for load handling and lifting equipment. 
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 Read the article online at 
  www.rfid-wiot-search.com  
--&gt;
 Download the article 
  Optimization potential for maintenance and ispection tasks with RFID  
 Individuelle RFID-L&amp;ouml;sungen 
 Egal, ob Zerspanen, Fr&amp;auml;sen, Hobeln, Erodieren oder Entgraten &amp;ndash; L&amp;ouml;sung dieser Art sind in jedem Bereich des Werkzeugbaus oder der Werkzeugidentifikation m&amp;ouml;glich.  Eine &amp;Uuml;bersicht &amp;uuml;ber unsere RFID-Produkte finden Sie hier . Jeder der RFID-Tags und -Plugs kann f&amp;uuml;r den individuellen Einsatz angepasst und je nach Anwendung genutzt werden. 
  Gerne beraten wir Sie pers&amp;ouml;nlich unter Tel.  02353 71 0   
  Oder senden Sie uns eine individuelle  Kontaktanfrage   
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            </content>

                            <updated>2024-01-17T00:15:00+01:00</updated>
                    </entry>

    
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